Applying DMAIC to Improve Product Quality in a Fashion Company A
Online First: 15/07/2026
Corressponding author's email:
anhvan@hcmute.edu.vnDOI:
https://doi.org/10.54644/jte.2026.2243Keywords:
DMAIC, Six Sigma, Apparel manufacturing, Quality improve, Process capabilityAbstract
In an increasingly competitive environment, improving product quality is a key factor for manufacturing enterprises. This study aims to evaluate and improve product quality in a fashion company through the application of the DMAIC cycle, with the objective of reducing defect rates and enhancing process capability. The research is conducted based on the collection and analysis of actual data from the production department for product X, combined with quality control tools such as control charts, Pareto charts, and cause analysis to identify the main sources of defects. The results show that in the initial stage, the production process operated at a Sigma level of 3.181 with a relatively high defect density, in which the main defects included cup bulging, loss of decorative lace effect, and chiffon fabric scratches, accounting for the majority of total defects. Based on these findings, improvement solutions were proposed and implemented. After implementation, the Sigma level increased to 3.404, indicating the effectiveness of the solutions. The findings confirm that the application of DMAIC can enhance product quality and serve as a foundation for continuous improvement in the future.
Downloads: 0
References
A. Permana, H. H. Purba, and N. D. Rizkiyah, “A systematic literature review of Total Quality Management (TQM) implementation in the organization,” International Journal of Production Management and Engineering, vol. 9, no. 1, pp. 25–36, 2021. DOI: https://doi.org/10.4995/ijpme.2021.13765
N. K. Hieu, N. T. A. Van, D. Khuu, and T. M. H. Nguyen, “Applying Lean Six Sigma Methodology to Improve Productivity: Case Study at a Mooncake Production Enterprise,” Management and Production Engineering Review, vol. 16, no. 2, pp. 1–10, 2025, doi: 10.24425/mper.2025.154933. DOI: https://doi.org/10.24425/mper.2025.154933
L. Kaouthar, “TQM and Six Sigma: A literature review of similarities, dissimilarities and criticisms,” Journal of Management and Economic Studies, vol. 2, no. 4, pp. 198–226, 2020. DOI: https://doi.org/10.26677/TR1010.2021.636
P. Muraleedharan, R. S. Siddarth, S. Balamurugan, and R. Prakash, “Six Sigma DMAIC in manufacturing industry: A literature review,” International Journal of Innovative Research in Science, Engineering and Technology, vol. 6, no. 9, pp. 18288–18293, 2017.
C. N. Wang, T. D. Nguyen, T. T. T. Nguyen, and N. H. Do, “The performance analysis using Six Sigma DMAIC and integrated MCDM approach: A case study for microlens process in Vietnam,” Journal of Engineering Research, vol. 13, no. 2, pp. 538–550, 2025. DOI: https://doi.org/10.1016/j.jer.2024.04.013
D. Sjarifudin, H. Kurnia, H. H. Purba, and C. Jaqin, “Implementation of the six sigma approach for increasing the quality of formal men’s jackets in the garment industry,” Jurnal Sistem dan Manajemen Industri, vol. 6, no. 1, pp. 33–44, Jun. 2022. DOI: https://doi.org/10.30656/jsmi.v6i1.4359
M. E. Asgar, R. Ranjan, S. Atre, R. Bhandari, and S. Zaidi, “Effective Application and Sustainability of Lean Six Sigma to Improve Process Performance,” in Innovations in Cyber Physical Systems: Select Proceedings of ICICPS 2020, pp. 745–754, 2021. DOI: https://doi.org/10.1007/978-981-16-4149-7_69
M. Uluskan, “Enhancing six sigma understanding: Insights into various dimensions and aspects of six sigma,” Engineering Management Journal, vol. 34, no. 1, pp. 99–128, 2022. DOI: https://doi.org/10.1080/10429247.2020.1852806
C. E. J. Ramadhanti, Mustafid, Y. Wilandari, D. Ispriyanti, and T. Wuryandari, “Probability approach for six sigma analysis on Weibull distributed data in the garment industry,” in 11th International Seminar on New Paradigm and Innovation on Natural Sciences and Its Application (ISNPINSA): Developing Science and Technology Toward the New Normal Era, vol. 2738, no. 1, p. 020016, Jun. 2023, published by AIP Publishing LLC. DOI: https://doi.org/10.1063/5.0140156
K. Knop, “Using Six Sigma DMAIC Cycle to improve workplace safety in the company from automotive branch: A case study,” Manufacturing Technology, vol. 22, no. 3, pp. 297–306, 2022. DOI: https://doi.org/10.21062/mft.2022.040
Downloads
Published
How to Cite
License
Copyright (c) 2026 Journal of Technical Education Science

This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
Copyright © JTE.


